Product Description
CE Approved Coal Gas Generator Set (Suitable for Semi-coke Gas and Semi-coke Gas)
1. +20 years professional manufacturer.
2. Wide power range: 10kw-5000kw gas generator, single or parallel running.
3. Multi-option of engine, alternator, control system and cooling system, PLC control panel.
4. Long continuous running hours, 8000 hours per year.
5. CE & ISO approved
6. OEM provided
7. Holding many patents
8. Perfect service system(Sales, Installation, Debugging and after-sale service)
9. Full Range: our products mainly include natural gas generator, biogas generator, biomass generator, coal gas generator, syngas generator, coal-bed gas generator, coke oven gas generator, diesel generator etc.
Product Features
Main Spare Parts for Coal Gas Generator:
1.Control system: America Woodward control system
2.Controller: ComAp, Deepsea, Woodward
3.Ignition system: American ALTRONIC, including:magneto, high-tension coil
4. Starting system: DC 24V electric motor.
5. Mixer: IMPCO
6. Spark plug: STITT
7. Residual heat CHP recycle system available for choice.
Coal Gas Generator Worksite Requirements
The worksite needs to meet the following basic requirements:
a) Ambient temperature between -40ºC~40ºC;
b) Relative humidity less than 95%(35ºC);
c) Site elevation not higher than 3500m;
d) For outdoor installation, simple rain shelter is required.
Wide Scope of Usage for Coal Gas Generator
There are 3 types of coal gas generators: coke oven gas generator, coal producer gas generator and semi-coke gas generator.
Coal gas has many different types, such as coke oven gas, coal producers gas, semi-coke gas, water coal gas, oil coal gas, blast-furnace gas and cracking coal gas, etc.
1. Coke Oven Gas
The producing method is as below
Raw coal is crushed and washed, after that, different coal will be mixed together with different ratio and put into the furnace, then it will produce coal gas and coal tar in the condition of high temperature and airfree.
Main Composition of Coke Oven Gas
CO(2%-3%), H2(50%-60%), CH4(22%-26%), CO2(2.2%), O2(0.4%-0.6%), N2(2.3%)
The gas generator set can be used for steel plant and coke-oven plant
2. There are 2 types of Coal Gas: Coal Producer Gas and Water Coal Gas
The producing method of Coal Producer Gas:
After lighting the coal, a great large amount of CO is produced with incomplete combustion by limiting air in the bottom of furnace. The main content are CO2, CO and N2
The producing method of Water Coal Gas:
After lighting the coal, make coal burn completely by blowing enough air from the bottom of furnace, then stop blower and inject water vapor from the bottom and top of furnace. A great amount of H2 and CO are produced when the water vapor combines with hot coal, and then it forms water coal gas when mixing with N2 in the air and the left water vapor
3. Semi-coke Gas
Semi-coke is made from smokeless coal in low temperature and dry distillation klin, its techniology is similar to coal gas gasifier, just the output product is different with different temperature. In the producing process of semi-coke, a great amount of exhaust gas is produced, its main content is CO. About 600-700m³ semi-coke gas is produced from 1T semi-coke in low temperature and dry distillation klin, and the heat value is about 1900kcal, which meets the requirement for generating electric power.
Main Composition of Coke Oven Gas
CO(6-8%), H2(21%), CH4(13%), CO2(8-12%), O2(0.8-1.2%), N2(46-52%) H2S(0.4-0.8%)
Requirements for Coal Gas Generator Set
Within 1m from pressure regulating valve of gas intake
1. Gas temperature ≤40°c
2. Pressure 3 - 20kpa, pressure changing rate ≤1kpa/min
3. H2S≤200mg/Nm³
4. NH3 ≤20mg/Nm³
5. Tar Content ≤50mg/Nm³
6. Impurity particle size ≤5μm, impurity content ≤30mg/Nm³
7. Moisture content ≤40g/ Nm³
8. Heat value≥4.2MJ/Nm³
Some Tips for Coal Gas Generator
Higher content of sulfur and ammonia is not only seriously corrodes the spark plug, but also increase the lubricant's acid value, and then gen-set internal parts will be corroded partly. That will shorten the gen-set's life time. So the gas scrubbing is very important for gas generating electric power!
Product Parameters
Parameter of 10-600kw power Coal Gas Generator Set |
Model Number |
LHCG |
Brand Name |
LVHUAN |
Prime Power |
8-480KW |
Rated Power |
10-600KW |
Gas Mixed Mode |
Outside |
Rated Speed |
1800rpm/1500rpm/1200rpm/1000rpm |
Rated Frequency |
50/60Hz |
Rated Voltage |
400V/230V |
Rated Current |
18-1080A |
Phase |
AC 3-Phase, 4 Wire |
Gas Pressure |
3-20kpa |
Intake Mode |
Natural Intake/Supercharging and Inter Cooler |
Voltage Stability |
≤±2% |
VoltageTransient |
≤±10% |
Voltage Stable Time |
≤1s |
Heat Consumption |
≤11.8mj/kw.h |
Lubricant Consumption |
1-1.3g/kw.h |
Noise |
75-105dB(A) |
Cylinder Number |
4/6/12 |
Cylinder Bore |
100/105/135/138/190mm |
Starting System |
DC 24V electric motor |
Sparking Mode |
Spark Plug |
Cooling Method |
Circlulating Water Cooling |
Lubricant Method |
Passive and Flying Lubricant |
Isolation Class |
H |
Protection |
IP23 |
Alternator |
Siemens, Standford, Leroy Somer, Marathon, etc. |
Power Factor |
0.8 Lagging |
Exciting Method |
Brushless |
Colour |
Your Choice |
Certificates |
ISO 9001:2008, CE |
Warranty |
1 Year |
Overheal Time |
More Than 30000h |
Type |
Open |
Control System |
Automatic Alarm System |
Size |
1450*700*1100mm~6000*1970*2735mm |
Weight |
600kg~12000kg |
Service
1. Pre-sale service:
1)We will send our engineer to prospect the site of power station free of charge.
2) According to the situation of site, we will provide design drawings, such as power plant floor drawing, cooling system drawing, genset foundation, control room design, etc.
2. Sale service:
1) Operator training would be conducted by our technicians during the process of commissioning or Factory training course in China,
2) Installation and commission of the genset would be instructed assisted by Lvhuan technicians at site.
3. After-sale service:
1) We have strong after-sale team, we will response within 24 hours and provide technical supports by phone or site guiding, help our clients to gain the biggeset profit.
2) For the quality problem, we will service for you free of charge during the guarantee period.
3) We provide one year guarantee period and lifetime service.
Plentiful Spare Part Supply for Natural Gas Generator:
1. We have spart parts department, plentiful spare part supply for all genset model will guarantee genset lifetime running.
2.All parts were from original factories or professional factories,complete in specification, keep good quality.
FAQs for Natural Gas Generator:
1. Are you factory? and where is your factory?
Yes, we are. Our factory is located in Zhangqiu Longshan subdistrict, Jinan city, Shandong province, Welcome to visit our factory.
2. How to choose the right model?
To choose a right model, we need to know required continuous output power, local voltage and frequency and fuel (such as diesel, natural gas, biogas, biomass gas, coal gas, syngas, etc.). For biomass power plant and coal gas power plant, some clients may doesn't have gasification system, then we need information about raw material.
3. What's the genset warranty?
The warranty is one year. We will offer free service and spare parts during warranty period. Lifetime service will be provided by our trustworthy after-sale team.
4. How to do the maintenance for natural gas generator?
Operator training will be provided by our technician. After training, local operator can do the basic maintenance by themselves according to our maintenance manual.
5. Will be operation training offered for natural gas generator?
Yes, operator training would be conducted by our technicians during the process of commissioning or factory training course in China.
6. What's about the installation and commissioning for natural gas generator?
Installation and commissioning of the genset would be instructed assisted by our technicians on site.
7. What is your regular delivery time?
20 days after order releasing for natural gas generator.
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